I made a floppy disk from scratch

(kottke.org)

187 points | by bookofjoe 17 hours ago ago

72 comments

  • wowczarek 14 hours ago ago

    Great work! The video does state this clearly that it was about the journey first and foremost and that's great, but yet to me it feels unfinished when it ends as soon as we get to the really fun stuff, so it's complete in the sense of it being well-produced, publishable content, but it's uploaded as soon as it's publishable, and I'm left with "what, that's it?", as I've mostly been looking at milling and some coating. I get this often with similar videos today. Either it's just me (entirely possible) or it's a sign of the times.

  • simmonmt 15 hours ago ago

    TFA is a very short blog post that says you should go watch this YouTube video. Here's a direct link to the video:

    https://youtu.be/TBiFGhnXsh8?si=wra84H0R8fy2XCnd

    • jwrallie 2 hours ago ago

      Thanks! Google wanted me to log in to prevent robots on the blog, but this one goes right to the video!

    • dang 8 hours ago ago

      We'll put that link in the top text. Thanks!

  • mcdonje 14 hours ago ago

    Title: "I"

    First line: "[YouTuber] PolyMatt"

    The article just advertises the video. This post could be just the video.

    • bookofjoe 14 hours ago ago

      I for one never ever click on a video link here. I suspect I'm not alone.

      • 5555624 13 hours ago ago

        You're not. I'll only click on a video, here, after checking the comments

        • debesyla 13 hours ago ago

          It's interesting how HN crowd are mostly text (and text with low formatting too!) consumers. Compared to other social media, and even old school forums...

          Are we mostly l33t developers here, in love with CLI and Vim? Ha!

          • rietta 12 hours ago ago

            I personally think the plain text howtos and forums of 1996-2002 were way easier to follow than the video links that come up these days.

          • stavros 13 hours ago ago

            Come on, it's absurd to think that we all follow a stereotype. Some of us use emacs.

            • dotancohen 11 hours ago ago

              I don't have eight megs to spare, you insensitive clod!

              :wq

            • qingcharles 10 hours ago ago

              You monster.

          • bookofjoe 13 hours ago ago

            In the beginning was the command line

          • wat10000 12 hours ago ago

            The phrase “old school forums” really does a number on me. Forums are a web thing, and the web is newfangled tech.

            • bluGill 9 hours ago ago

              Usenet, bbs. There are a lot of forums that predate the web.

              • wat10000 9 hours ago ago

                They weren’t called that, were they? Usenet was just Usenet, or “news.” BBSes were BBSes.

                And in context, “forums” was presented opposite plain text, and pre-web stuff tended to be plain text.

      • teaearlgraycold 7 hours ago ago

        Why’s that?

        • bookofjoe 6 hours ago ago

          Same reason I never click on YouTube links from friends: I find it annoying to have to wait to find out if I'm interested or not. On the other hand, I'll click on any non-video link someone sends me to have a look.

  • EvanAnderson 13 hours ago ago

    I watched the video when it made the rounds last week. I was impressed with the work and the results. I did wonder, though, if a 5 1/4" disk would have been an easier initial goal, seeing as how the outer envelope is a lot less involved than a 3 1/2".

    • neilv 8 hours ago ago

      I was expecting a 5 1/4" or maybe 8". But the video was sponsored by a CNC machine company, so 3 1/2" hard shell form factor (the only popular one that can be CNC'd) makes sense. :)

  • nlitsme 12 hours ago ago

    there is no explanation on how to get the very fine black iron oxide powder in the video, it just appears out of nowhere.

    • kragen 11 hours ago ago

      I don't know how he got it, but if I were faced with that problem myself, I'd try this:

      1. dissolve a bunch of rust in hardware-store hydrochloric acid,

      2. dilute it in a lot of water,

      3. into a similar quantity of water, mix an large excess of baking soda to neutralize the acid,

      4. rapidly mix the two solutions together to precipitate a very fine iron hydroxide powder,

      5. decant the powder and/or filter it with coffee filters,

      6. rinse it to remove the remaining salt and sodium carbonate,

      7. heat it to convert it to Fe₂O₃, and

      8. heat the Fe₂O₃ in a sealed container with enough carbon to reduce it to Fe₃O₄.

      I don't know if this would actually work, because my entire education in chemistry consists of watching NileRed videos in which the primary lesson is that nothing works the way you think it will. Wikipedia has some more-promising-sounding approaches that require materials I don't have: https://en.wikipedia.org/wiki/Iron(II,III)_oxide#Preparation

      > use ammonia to promote chemical co-precipitation from the iron chlorides: first mix solutions of 0.1 M FeCl₃·6H₂O and FeCl₂·4H₂O with vigorous stirring at about 2000 rpm. The molar ratio of the FeCl₃:FeCl₂ should be about 2:1. Heat the mix to 70 °C, then raise the speed of stirring to about 7500 rpm and quickly add a solution of NH₄OH (10 volume %). A dark precipitate of nanoparticles of magnetite forms immediately.[9]

      You can also buy it as a pottery pigment or as a black "ferrite" pigment for mixing into whitewash to make black paint, but if the particles are too coarse, you probably can't mechanically grind them down to be small enough.

      You can get ferrous sulfate from the garden store as a fertilizer, and if you get it wet it likes to oxidize to ferric sulfate with the air. Or you can encourage it with hydrogen peroxide. I wouldn't be surprised if that would work as a replacement for the ferrous and ferric chloride mix in the Wikipedia recipe.

      • convolvatron 10 hours ago ago

        I think the device you need for creating a fine powder is a ball mill

        https://en.wikipedia.org/wiki/Ball_mill

        but yes, you can certainly just buy fine Fe3O4

        • kragen 4 hours ago ago

          Ferrite is going to be pretty hard on your ball mill, since it's harder than steel, so at best you're going to get a lot of steel contamination in your ferrite. More to the point, though, if you buy 100-micron ferrite flour and you're trying to get a suspension of 1-micron particles, you need to break each of those flour grains into about a million pieces. My intuition is that, while in theory milling will eventually produce the desired result, it will probably take enormously longer than you can afford to wait. So generally the papers I've read about getting submicron particles† of one or another substance do it by synthesizing it in small particles in the first place, not by milling.

          ______

          † "nanoparticles", because calling them that allowed you to scam funds from the National Nanotechnology Initiative even if your research had nothing to do with Drexler's mechanosynthesis objectives!

  • zabzonk 13 hours ago ago

    In the early 80s, a lot of the floppy disks and drives I had to use could have been crafted by cavemen out of a Far Side cartoon.

  • utopcell 9 hours ago ago

    While it is a great video, it doesn't seem like he actually made a viable floppy disk in the end. Even if he didn't though, it would have been great to say what was actually achieved in the end: what write density was achieved? Could we write and recover even 1KiB of data?

  • agys 8 hours ago ago

    How beautifully designed was the IBM floppy disk box, visible at the beginning? Great piece of design and branding!

  • qingcharles 10 hours ago ago

    In the new Mission: Impossible film they're tasked with making an 8" disk drive from scratch. That should be his next video :)

    • Someone 9 hours ago ago

      8" drives having lower density, I would think that is easier.

      • qingcharles 3 hours ago ago

        Right. He's making a disk in this video, though. In the movie they have the disks and no drive :)

  • utopcell 8 hours ago ago

    Fun fact: I only recently found out that regular 1.44MB floppy disks could be formatted to 32MB.

  • polishdude20 9 hours ago ago

    Iron oxide is not what regular floppy disks use. That's probably what the issue was.

  • cobbzilla 12 hours ago ago

    Can you fit Doom on it & play it? Bootable Doom Floppy?

    • silicon5 11 hours ago ago

      In March 1998, CU Amiga magazine gave away the Amiga port of Doom. It was three DSDD disks, even accounting for the Amiga's larger 880 KB rather than 720 KB capacity. It was also only the shareware levels.

    • Dwedit 9 hours ago ago

      I'm sure that modern compression algorithms could do a better job than what Doom was using for its images. It appears that original Doom was basically using a vertically-oriented image format which indicated vertical strips of raw bytes, or transparent areas. It's much cheaper to skip drawing transparent areas.

      Would obviously need some decode time to decompress the images, and memory to store the decompressed images.

  • Joel_Mckay 14 hours ago ago

    These kinds of hobbies always teach people more than expected.

    He gets surprisingly close to viable storage media. Nicely done =3

  • quotemstr 7 hours ago ago

    A 5.25" single-density disk would be literally an order of magnitude easier to make. 4x larger magnetic domains. Larger tracks mean wobble matters less. No tight-tolerance shell. Thicker substrate.

  • smokel 15 hours ago ago

    Hehe, very nice to see something outside the scope of software or PCBs with this level of useless enthusiasm. Obviously "from scratch" is a bit of a stretch here, but this is the material we come to Hacker News for.

    Thanks for sharing!

    Edit: sigh, I should probably run my comments through ChatGPT to avoid being downvoted. I like this, I share my enthusiasm. I like the uselessness of it, meaning the uselessness of making a floppy disk in 2025, not the lack of educational value. Sheesh.

    • hnlmorg 12 hours ago ago

      Your definition of “from scratch” is pretty unrealistic.

      If someone was to say “make a pasta source from scratch” then that wouldn’t mean refining your own copper to make your source pans.

      The problem is creating the floppy disk. Not the tooling to create the floppy disk.

    • MrGilbert 15 hours ago ago

      Judging from the video, it looks pretty "from scratch" to me. What makes it a "bit of a stretch" to you?

      • jadamson 15 hours ago ago

        He didn't first create the universe.

      • smokel 15 hours ago ago

        He uses quite a bit of tooling, including lasers. It's not like he would be able to get this far in the middle of nowhere :)

        In a way it is somewhat similar to people writing demos for old computers using emulators. Still great fun, but using these tools it doesn't take a village to make one floppy disk. With modern hardware you are apparently able to pull this off on your own. That would have been almost impossible in the 1980s, when these floppy disks were popular.

        I probably worded it badly, but I really enjoy these efforts, and I would never be able to do this myself, even if I had a shed with all those tools!

        • cluckindan 15 hours ago ago

          Are you even a musician if you don’t have a goat farm?

          How can someone call themselves a programmer when they don’t even mine for silicon!

          • the_other_mac 12 hours ago ago

            For anyone that hasn't seen it yet, there's the YouTube channel "Primitive Technology", where a guy does this literally - in a jungle, with no tools apart from what he makes himself. He gets as far as smelting a tiny amount of iron.

          • debesyla 13 hours ago ago

            I couldn't find an answer on google - how is a goat farm precursor for music? It's an activity that needs herding and shepherds started playing songs for fun? Or..? :o

            • orthoxerox 12 hours ago ago

              It's an old story about using a drum machine and feeling like it's not real music, replacing the synthesized samples with real drum samples, then getting rid of the machine playing the drums yourself, then making your own drums, then finally farming your own goats for leather to make drumheads out of.

            • et-al 13 hours ago ago

              Stringed instruments use goat or sheep intestines. And drums are from their skin (leather).

          • rbanffy 11 hours ago ago

            > when they don’t even mine for silicon!

            Knowing how to design a CPU is quite helpful.

          • dotancohen 11 hours ago ago

              > How can someone call themselves a programmer when they don’t even mine for silicon!
            
            To be fair, after three or four Tinder dates I realized that it was mostly silicon to be found there. It's not a stretch to say that a programmer going out on Tinder dates is mining for silicone!
            • zootboy 10 hours ago ago

              Silicon and silicone are two very different things...

              • cluckindan 10 hours ago ago

                It’s not sili-cone valley, you have to say sili-kawn.

                • duskwuff 9 hours ago ago

                  Silicone Valley is in Southern California.

                  (The San Fernando Valley was central to the porn industry in the late 20th century.)

            • bitwize 10 hours ago ago

              So now we've got clankers catfishing human singles?

      • isoprophlex 15 hours ago ago

        > not making your own plastic monomers from syngas

        why even bother

      • __d 15 hours ago ago

        Start with naturally occurring things only.

        Mine and refine iron ore to make hub. Mine and refine zinc(?) to plate it.

        Drill for and refine oil to make PET for disk and casing. Injection mold casing. Make film for actual disc.

        Etc, etc.

        I’d be ok using tools that weren’t made from scratch as well, but that’d be bonus ooints.

    • ghurtado 12 hours ago ago

      "If you wish to make an apple pie from scratch, you must first invent the universe" - Carl Sagan

      Like pretty much everyone responding, I disagree.

      That's it, that's all a downvote means. Don't be afraid of them, it's not worth it.

  • Razengan 13 hours ago ago

    Oh so OP recreated the Universe?